Aim: To evaluate the feasibility of employing metal Additive Manufacturing (AM) for the production of components in rotary internal combustion engines, compressors, and expanders, with the goal of simplifying manufacturing processes and enhancing performance.
Brief description: In collaboration with SINTEF, one of Europe's largest independent research organizations, the SARM project—a manufacturing company based in Athens, Greece—sought to integrate metal AM into their production line. The initiative involved assessing the printability of existing designs, providing recommendations for design modifications, and conducting prototype printing trials. Through a series of meetings and detailed reports, SINTEF evaluated the applicability of Powder Bed Fusion-Laser Beam (PBF-LB) technology for SARM's products. Verification models were designed and printed to test design principles, leading to improved design strategies and the development of a prototype model for further trials.
Benefits: The project facilitated the adoption of advanced manufacturing techniques, enabling the production of complex components with improved efficiency and performance. The collaboration provided SARM with valuable insights into design optimization for metal AM, potentially reducing manufacturing complexity and costs. The successful implementation of these technologies positions SARM to enhance their product offerings in the energy and propulsion sectors.
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